Plastim machined plastic component

Q&A help centre

What are the trade names?

Acetal Co-polymer, Ultraform, Hostaform, Ertacetal C, Tecaform AH.

Acetal Homo-polymer, Delrin, Ertacetal H, Tecaform AD.

Perspex.

Akulon, Nylatron

Akulon 66, Nylatron 66.

Nylatron GS

Akulon 66.6, Nylon GX, 66.6 GX.

Akulon 6 GF30%.

PA11, Rilsan B.

PA12, Rilsan.

Omniamid G, Cast Nylon 6, Nylatron.

Omniamid G.HR, Nylatron GSM.

Omniamid 6LF, Cast Nylon 6LF, MC Nylon, MC901.

Omniamid+Oil, Ertalon LFX, Cast Nylon 6 Oil. Oilon.

Ertalyte, Omnialite, PETP, Arnite.

Kynar.

Polytetrafluoroethylne, Algoflon, Teflon.

Poly Prop, Moplen, Montell.

Lexan, Makrolon, Makroclear, Tuffak

Polyethylene, Hostalan, Lupolen.

Polyethylene, Ultra Wear 500.

Polyethylene, Ultra Wear 1000.

Polyvinylchloride.

Polyethereterketon, Ketron, Victrex.

PES

Polyethersulphone.

Polysulphone, Ultrason.

PEI, Polyetherimide.

PAI

Polyamide-imide.

PPS GF40

Polyphenylensulfide, Techatron GF40.

Polyphenylenoxide, Noryl.

Novodur, Acrylonitrilebutadenestyrene


What are the operating temperatures of plastics?

Short Periods

Continuous

Peek

+300

+260

Glass Filled Peek

+300

+260

PTFE

+260

+260

Glass Filled PTFE

+260

+260

Ultem

+200

+170

Glass Filled Nylon 6

+180

+100

PSU

+180

+160

Nylon 12

+180

+150

Cast Nylon

+170

+100

Nylon 66

+170

+110

Glass Filled Nylon 66

+170

+110

MOS Filled Nylon

+170

+110

Nylon 6

+160

+100

PVDF

+150

+150

Acetal-H

+150

+110

Polycarbonate

+140

+120

Acetal-C

+140

+100

Polypropylene

+140

+100

PE300

+120

+110

PE500

+120

+80

PE1000

+120

+80

Noryl

+110

+85

ABS

+100

+75

Acrylic

+90

+70

PVC

+80

+70


What plastics have a lower moisture absorption rate?

Water Absorption Immersion, 24 hours per ASTM D-570 (%)

Polypropylene

Slight.

PE1000

Slight.

PTFE

<0.01

PPS

0.02

PE300

0.10

Polyester

0.10

Polycarbonate

0.15

Glass Filled Polycarbonate

0.16

Glass Filled Ultem

0.16

Acrylic

0.20

PETG

0.20

Acetal-C

0.20

Ultem

0.25

Acetal-H

0.25

ABC

0.30

PSU

0.30

Peek

0.50

Nylon

12 0.60

Nylon 6

0.60 – 1.20

Nylon 66

1.20


What is the difference between Delrin & Acetal?

Standard Acetal is Acetal-C (Copolymer). Delrin is the brand name for Acetal-H (homopolymer).
Acetal-C is more resistant to hydrolysis, strong alkalis and hot water. It has good wear properties and a low coefficient of friction.
Acetal-H has a slightly higher mechanical strength.
Both are simple machine and offer excellent dimensional stability.
Acetal-C operating temperature range - 40 / + 100
Acetal-H operating temperature range - 40 / + 90


What is the difference between cast & extruded plastic?

Extrusion is the process where plastic resin, is forced through a shaped metal piece or die to produce a continuous rod, tube or sheet of the formed product. Extrusion enables materials to have very small diameters or thickness. Casting is the manufacturing process where a mould is filled with liquid synthetic resin, which then hardens. Casting generally produces larger scale products to a higher standard.


What type of nylon do I need?

Nylon 6 is slightly softer compared to Nylon66 and has better impact resistance. (Cast Nylon is tougher than '6' and machines better). Nylon 66 is the hardest and the easiest to machine on automatic lathes. Natural Nylon 6 is off-white whereas Nylon 66 is a nicotine colour. Cast natural Nylon is more of a cream colour. If you need black Nylon 66 we offer '66.6' up to 100 in diameter. This is a great option as it has a bit of Nylon6 with the addition of Graphite (improved impact and wear characteristics) Black Cast Nylon for above Dia.100mm is recommended.


What regulations are there?

Water Regulations Advisory Scheme (WRAS).
This is a conformance mark that demonstrates that a product complies with the high standards set out by water regulations promulgated in 1999 in the UK. The purpose of WRAS is to contribute to the protection of public health by preventing contamination of public water supplies and encouraging the efficient use of water by promoting and facilitating compliance with the Water Supply (Water Fittings) Regulations.

Registration, Evaluation, Authorisation & Restriction of Chemicals (REACh).
REACh is the Regulation on Registration, Evaluation, Authorisation and Restriction of Chemicals. It entered into force on 1st June 2007. It streamlines and improves the former legislative framework on chemicals of the European Union (EU). The main aims of REACh are to ensure a high level of protection of human health and the environment from the risks that can be posed by chemicals.

Restriction on Hazardous Substances (RoHS).
The RoHS directive aims to restrict certain dangerous substances commonly used in electronic and electronic equipment. Any RoHS compliant component must have 100 ppm or less of mercury and the mercury must not have been intentionally added to the component.

Control of Substances Hazardous to Health (COSHH).
Under the Control of Substances Hazardous to Health Regulations 2002, employers need to either prevent or reduce their workers' exposure to substances that are hazardous to their health.


What are modified plastics?

Glass Filled.
The standard variants are between 20% - 35%. Glass added to the resin offers improved strength, rigidity, creep resistance and dimensional stability.

Carbon Filled.
The addition of carbon enhances the compressive strength and stiffness of the plastic. It dramatically lowers its expansion rate. It offers designers optimum wear resistance and load carrying capability.


Who do I speak to about the production of a prototype?

Khamsin Wager is our production manager and Toby Stow is our technical manager. They can be contacted on the below details. If you would prefer speaking face to face, please call 01452 857733 to book a consultation and visit the office.

Khamsin Wager components@plastim.co.uk
Toby Stow machining@plastim.co.uk


Are Plastim on social media?

Contact us, give feedback and keep up to date with what we're doing through our social media:

https://www.facebook.com/plastim
https://twitter.com/PlastimLtd


How can I contact Plastim?

There are now more ways than ever to speak to us and discuss your requirements:

Call our office on 01452 857733

Visit our office:

Unit 100
Ashville Business Park
Commerce Road
Staverton
Gloucestershire
GL2 9QJ

Write an email through the contact us page on the site.

Write a message through our social media accounts.

Email the appropriate member of staff – details available through the meet the team page.


Hours of business?

Our offices are open from:

Monday – Thursday 8.00 am – 5.30 pm
Friday 8.00 am – 4.30 pm